3D five-axis cutting machine

The gantry-type 3D five-axis fiber laser cutting machine is a piece of equipment developed by Guangzhou Tongrui Laser Equipment Co., Ltd. specifically for cutting 3D metal parts. It employs a fully independently developed non-contact (low-load) true five-axis control system, coupled with a self-developed high-performance five-axis cutting head, to process complex curved 3D parts. It is suitable for 3D cutting of metal materials in fields such as automotive manufacturing, shipbuilding, engineering machinery, mold making, construction, and bridge construction. It features high efficiency, high precision, high yield, high kerf quality, easy operation, and maintenance-free operation.

1.1 Equipment Hardware Features

1) The equipment uses a fiber laser, enabling precision cutting of thin, three-dimensional curved surfaces. It requires no optical path maintenance, consumes no gas, and has low operating costs.

2) Equipped with a five-axis CNC system, it boasts high reliability and stability, powerful functionality, and easily achieves five-axis linkage control. Combined with high-precision imported transmission components, it offers high positioning accuracy, high speed, and excellent dynamic response.

3) New High-Dynamic Laser Cutting Head:

A three-dimensional cutting head with a lightweight design and short rotation and oscillation radius enhances the overall performance of the cutting head.

Adopting an A-axis anti-collision mode, it provides three-dimensional, all-angle anti-collision protection, improving the A-axis anti-collision and dustproof effect.

A highly sealed U-axis dustproof structure extends the lifespan of the lens in harsh environments, improving equipment stability and reducing operating costs.

Highly flexible, small-diameter, and highly anti-interference cables enhance the stability of the cutting head during frequent movements.

4) Highly Stable Machine Tool Host: With a large cross-sectional area and robust construction, it fully guarantees the rigidity and stability of the machine tool bed, ensuring a stable and balanced machine. 5) High Dynamic Performance Y-Axis Crossbeam:

New Machine Tool Moving Beam: The crossbeam is lighter, with increased rigidity and strength, improving the dynamic performance of moving parts;

New Transmission Component Preload Method: The guide rails employ multiple preload methods;

New Sealing Structure: The dust cover has an increased sealing rating and a quick-release design;

Sealing plates are added around the dust cover to improve the sealing of core transmission components.

6) High Dynamic Performance YZ-Axis Ram:

New Drive Method: The Z-axis ram is shorter and lighter while maintaining sufficient travel;

New Transmission Component Preload Method: The guide rails employ multiple preload methods;

New Sealing Structure: The top of the Z-axis is completely sealed with a dust cover, and all component placement points and cable inlets/outlets are fully sealed.

7) Excellent Auxiliary Equipment Integration:

Independent electrical cabinets are used, equipped with high-cooling industrial air conditioners to ensure superior sealing and optimal temperature control of electrical components.

An independent laser air-conditioned room is used to ensure the laser operates at the correct temperature for extended periods, preventing temperature-related impacts.

8) Core Mechanical Transmission Components: All core transmission components within the machine tool—reducers, guide rails, racks, and motors—are from top-tier domestic and international brands, with brand-new configurations and optimal performance matching, ensuring high precision, long lifespan, and excellent stability.

9) Machine Tool Adopts a Moving Beam Structure: During processing, the workpiece is fixed while the processing head moves, providing good accessibility and facilitating operator operation and maintenance. The beam structure has been optimized through CAE analysis, resulting in excellent dynamic performance and high stability.

10) Complete CAE Optimization Analysis: The entire machine tool structure design has undergone complete CAE analysis and secondary optimization. After installation, multiple tests were conducted on its dynamic and static performance, including vibration frequency and modal analysis, as well as a continuous 72-hour operation test, ensuring the equipment's long-term reliability. 11) Optional fixed worktable: Different worktables can be selected according to requirements to meet various processing techniques and ensure high-efficiency workpiece processing.

12) User-friendly interface: While the machine tool control software is standardized and modular, it also features a rational and user-friendly operation mode, making the interface functions more tailored to the needs of operators.

13) High-pressure air cutting can be used, and a high-precision oil-water filter is configured to greatly extend the service life of the protective lens.

1.2 Main Functions of the Equipment

Main equipment configuration